Chemistry · Book 3 · Bachelor Year 2

University Chemistry — Year 2

University Chemistry — Year 2 · Bachelor Year 2

11Batteries, Fuel Cells and Electrolysis

Every kilogram of aluminium won from its ore takes about 13 kW h13\,\mathrm{kW}\,\mathrm{h} of electricity; melting down a kilogram of scrap takes, in principle, the 0.3 kW h0.3\,\mathrm{kW}\,\mathrm{h} that heats it to its melting point and melts it. The difference is the work of a long row of electrolysis cells, each passing hundreds of thousands of amperes through molten salt at a few volts. A battery runs the other way: a spontaneous reaction drives the current. With the current–potential curves of Chapter 10, both are read on the same diagram, and so is a piece of zinc dissolving in acid.

You already know

Chapter 9: ΔrG=−nFE\Delta_r G = -nFE, maximum work, the Faraday constant. Chapter 10: current–potential curves, fast and slow systems, overpotentials, limiting currents, the walls of water. Chapter 6: why aluminium is not won by carbon. The school volume: electrolysis, accumulators.

The potroom of an aluminium smelter: a row of electrolysis cells, hundreds long, connected in series; the overhead crane changes the carbon anodes as they burn away.
The potroom of an aluminium smelter: a row of electrolysis cells, hundreds long, connected in series; the overhead crane changes the carbon anodes as they burn away.

11.1 Spontaneous reactions read on curves

Definition 11.1 (Mixed potential)

The mixed potential of an electrode on which two different couples react, one oxidised and one reduced, is the potential it takes when no net current flows: the anodic current of one couple is then equal and opposite to the cathodic current of the other.

Proposition 11.2 (A metal in a solution)

A metal dipping into a solution that can oxidise it settles at the potential EmE_m where ia(Em)=−ic(Em)i_a(E_m) = -i_c(E_m), the anodic current of the metal’s oxidation balancing the cathodic current of the oxidant’s reduction; the metal dissolves at the rate ia(Em)/(nF)i_a(E_m)/(nF).

Proof. An isolated piece of metal carries no net current. Both half-reactions happen on its surface at the same potential, so their currents, read on their curves at that potential, add up to zero. By Proposition 10.3, the anodic current gives the rate of oxidation. ∎

Zinc in acid (model curves, zinc ions dilute; potentials from -1.1 to -0.3\, V). Alone, zinc settles at the mixed potential where its oxidation balances the slow reduction of H+ on zinc: a small current, a slow dissolution. Touching copper, on which the reduction of H+ is less slow, the balance moves to a higher potential and a current more than ten times larger: the zinc dissolves fast, hydrogen bubbles on the copper.
Zinc in acid (model curves, zinc ions dilute; potentials from −1.1-1.1 to −0.3 V-0.3\,\mathrm{V}). Alone, zinc settles at the mixed potential where its oxidation balances the slow reduction of HX+\ce{H+} on zinc: a small current, a slow dissolution. Touching copper, on which the reduction of HX+\ce{H+} is less slow, the balance moves to a higher potential and a current more than ten times larger: the zinc dissolves fast, hydrogen bubbles on the copper.

The same reading explains corrosion (Chapter 12): the corrosion rate of a metal is the current at its mixed potential.

11.2 Cells delivering a current

Definition 11.3 (Batteries)

A primary cell is an electrochemical cell used once, until its reagents are spent. An accumulator is a cell that can be recharged by forcing a current through it in the reverse direction, which reverses its reaction. The specific energy of a cell is the electrical energy it delivers per unit mass, usually in W h/kg\mathrm{W}\,\mathrm{h}/\mathrm{kg}.

Proposition 11.4 (Voltage of a cell delivering a current)

A cell delivering a current II has a voltage

U=E+−E−−ηa−∣ηc∣−rI,U = E_+ - E_- - \eta_a - |\eta_c| - rI ,

where E+E_+ and E−E_- are the equilibrium potentials of its two electrodes, ηa>0\eta_a > 0 the overpotential of the oxidation at the negative electrode, ηc<0\eta_c < 0 that of the reduction at the positive electrode, and rr the internal resistance (electrolyte, separator, connections).

Proof. The same current II is anodic at the negative electrode, whose potential is read on its anodic curve, E−+ηaE_- + \eta_a, and cathodic at the positive one, whose potential is E++ηcE_+ + \eta_c. Between them the current crosses the electrolyte, where the potential drops by rIrI. Hence U=(E++ηc)−(E−+ηa)−rIU = (E_+ + \eta_c) - (E_- + \eta_a) - rI. ∎

The operating point of a cell (model curves). At a current I the negative electrode sits on its anodic curve, the positive electrode on its cathodic curve; the difference of the two potentials, less the ohmic drop rI, is the voltage delivered. It falls as I grows.
The operating point of a cell (model curves). At a current II the negative electrode sits on its anodic curve, the positive electrode on its cathodic curve; the difference of the two potentials, less the ohmic drop rIrI, is the voltage delivered. It falls as II grows.

Method 11.5 (The operating point of a cell or an electrolyser)

  1. Draw the anodic curve of the electrode that is oxidised and the cathodic curve of the one that is reduced.
  2. For a current II, read the potential of each electrode at +I+I on the anodic curve and at −I-I on the cathodic one.
  3. The difference of the two potentials, corrected by rIrI (subtracted for a cell, added for an electrolyser), is the voltage.

Example 11.6 (The lead–acid accumulator)

At the negative electrode Pb+SOX4X2−→PbSOX4+2 eX−\ce{Pb + SO4^2- -> PbSO4 + 2e-}; at the positive one PbOX2+4 HX++SOX4X2−+2 eX−→PbSOX4+2 HX2O\ce{PbO2 + 4H+ + SO4^2- + 2e- -> PbSO4 + 2H2O}. Overall

Pb+PbOX2+4 HX++2 SOX4X2−→2 PbSOX4+2 HX2O,\ce{Pb + PbO2 + 4H+ + 2SO4^2- -> 2PbSO4 + 2H2O},

ΔrG∘=2(−813.14)+2(−237.13)−(−217.33)−2(−744.53)=−394.1 kJ/mol\Delta_r G^\circ = 2(-813.14) + 2(-237.13) - (-217.33) - 2(-744.53) = -394.1\,\mathrm{kJ}/\mathrm{mol}, E∘=394 100/(2×96 485)=2.04 VE^\circ = 394\,100/(2 \times 96\,485) = 2.04\,\mathrm{V}. Both electrodes are covered by lead sulfate as the cell discharges; charging reverses the reaction. The reduction of HX+\ce{H+} on lead and the oxidation of water on lead dioxide are slow: that is why a cell of 2 V2\,\mathrm{V} can be charged in water, whose thermodynamic window is only 1.23 V1.23\,\mathrm{V} wide.

The lead–acid accumulator, schematic. On discharge lead is oxidised and lead dioxide reduced, both to lead sulfate, and the acid is consumed: the density of the solution tells the state of charge.
The lead–acid accumulator, schematic. On discharge lead is oxidised and lead dioxide reduced, both to lead sulfate, and the acid is consumed: the density of the solution tells the state of charge.
A lithium-ion cell, schematic. Lithium ions (blue dots) sit between the layers of graphite in the charged cell; on discharge they cross the electrolyte to slip between the layers of a metal oxide, while electrons go round the external circuit. Neither electrode is dissolved or deposited: the ions shuttle between two hosts.
A lithium-ion cell, schematic. Lithium ions (blue dots) sit between the layers of graphite in the charged cell; on discharge they cross the electrolyte to slip between the layers of a metal oxide, while electrons go round the external circuit. Neither electrode is dissolved or deposited: the ions shuttle between two hosts.

History — The voltaic pile

In 1800 Alessandro Volta described a column of discs of two different metals, zinc and copper or silver, separated by cloth soaked in brine: the first source of a steady electric current. Within weeks others used it to decompose water, and within a decade Humphry Davy had isolated sodium and potassium by electrolysis of their molten hydroxides with a large pile. The photograph shows one of Volta’s own piles. (Photograph: GuidoB, CC BY-SA 3.0, Wikimedia Commons.)

11.3 Fuel cells

Definition 11.7 (Fuel cell)

A fuel cell is a cell whose reagents, a fuel and an oxidant (usually the oxygen of the air), are fed continuously to its electrodes and whose products are removed, so that it delivers current as long as it is supplied.

In the proton-exchange membrane cell of the bus of Chapter 9, hydrogen is oxidised on a platinum catalyst, HX2→2 HX++2 eX−\ce{H2 -> 2H+ + 2e-}, protons cross a thin acidic polymer membrane, and oxygen is reduced on the other side, OX2+4 HX++4 eX−→2 HX2O\ce{O2 + 4H+ + 4e- -> 2H2O}. The oxidation of hydrogen on platinum is a fast system; the reduction of oxygen is slow on every electrode. Most of the voltage lost between the 1.23 V1.23\,\mathrm{V} of the reversible cell and the working voltage is the overpotential of the oxygen electrode, the rest the resistance of the membrane and, at high current, the supply of oxygen to the catalyst (a limiting current).

11.4 Electrolysis

Definition 11.8 (Electrolysis)

An electrolysis is a non-spontaneous redox reaction forced by a current supplied by an external generator; the cell in which it takes place is an electrolyser. The anode, where the oxidation occurs, is connected to the positive pole of the generator.

Proposition 11.9 (Thermodynamic minimum voltage)

An electrolysis whose reaction has ΔrG>0\Delta_r G > 0 requires a voltage of at least ΔrG/(nF)\Delta_r G/(nF).

Proof. The generator supplies the work nFUnFU per mole of reaction; by Theorem 9.3 applied to the reverse reaction, the electrical work received must be at least ΔrG\Delta_r G. ∎

Proposition 11.10 (Voltage of an electrolyser)

An electrolyser passing a current II needs

U=(Ea−Ec)+ηa+∣ηc∣+rI,U = (E_a - E_c) + \eta_a + |\eta_c| + rI ,

with EaE_a, EcE_c the equilibrium potentials of the anode and cathode couples (Ea−Ec=ΔrG/(nF)E_a - E_c = \Delta_r G/(nF)), ηa\eta_a, ηc\eta_c their overpotentials at that current and rr the resistance between the electrodes.

Proof. As for a cell, the same current is anodic at the anode, at potential Ea+ηaE_a + \eta_a, and cathodic at the cathode, at Ec+ηcE_c + \eta_c; the generator must also drive it through the electrolyte, adding rIrI. ∎

Method 11.11 (Predicting an electrolysis)

  1. List every species that can be oxidised at the anode (including the anode metal and the solvent) and every species that can be reduced at the cathode (including the solvent).
  2. Draw their current–potential curves on the electrode materials used.
  3. As the voltage is raised, the first anodic curve and the first cathodic curve reached give the reactions; at larger currents, the next ones add theirs.

Definition 11.12 (Faradaic efficiency)

The faradaic efficiency ηF\eta_F of an electrolysis is the fraction of the charge passed that produces the wanted product. Its specific energy consumption is the electrical energy used per unit mass of product.

Proposition 11.13 (Faraday’s law)

A current II passed for a time tt with faradaic efficiency ηF\eta_F produces a mass m=ηFMIt/(nF)m = \eta_F MIt/(nF) of a product of molar mass MM formed with nn electrons per mole.

Proof. The charge ItIt, of which ηFIt\eta_F It forms the product, corresponds by Proposition 9.2 to ηFIt/(nF)\eta_F It/(nF) moles. ∎

Proposition 11.14 (Energy per kilogram)

At a voltage UU and faradaic efficiency ηF\eta_F, the specific energy consumption is w=nFU/(ηFM)w = nFU/(\eta_F M).

Proof. The energy is UItUIt and the mass ηFMIt/(nF)\eta_F MIt/(nF); divide. ∎

11.5 Industrial electrolyses

Zinc. Most zinc is won by electrolysis of the acidic zinc sulfate solution of Chapter 6. Zinc is deposited on the cathode although HX+\ce{H+} is the stronger oxidant: on zinc the reduction of HX+\ce{H+} is very slow, and the zinc wave is reached first; the anode gives off oxygen.

Electrolysis of an acidic zinc sulfate solution with a zinc cathode (model curves). Although the H+/H2 couple (0\, V) lies above Zn2+/Zn (-0.76\, V), the reduction of H+ on zinc does not start before about -1.1\, V: between, zinc is deposited alone. At the anode, water is oxidised to oxygen.
Electrolysis of an acidic zinc sulfate solution with a zinc cathode (model curves). Although the HX+\ce{H+}/HX2\ce{H2} couple (0 V0\,\mathrm{V}) lies above ZnX2+\ce{Zn^2+}/Zn\ce{Zn} (−0.76 V-0.76\,\mathrm{V}), the reduction of HX+\ce{H+} on zinc does not start before about −1.1 V-1.1\,\mathrm{V}: between, zinc is deposited alone. At the anode, water is oxidised to oxygen.

Chlorine and sodium hydroxide. Brine is electrolysed in a cell divided by a membrane that lets only cations through. At the anode chloride is oxidised, 2 ClX−→ClX2+2 eX−\ce{2Cl- -> Cl2 + 2e-}; at the cathode water is reduced, 2 HX2O+2 eX−→HX2+2 OHX−\ce{2H2O + 2e- -> H2 + 2OH-}; sodium ions cross the membrane to balance the charge, and a sodium hydroxide solution leaves the cathode side, free of chloride. The thermodynamic minimum is ΔrG/(2F)=2.19 V\Delta_r G/(2F) = 2.19\,\mathrm{V} for 2 ClX−+2 HX2O→ClX2+HX2+2 OHX−\ce{2Cl- + 2H2O -> Cl2 + H2 + 2OH-} in standard conditions. Chlorine forms at the anode rather than oxygen, though the OX2\ce{O2}/HX2O\ce{H2O} couple lies lower: the oxidation of water is the slower of the two on the anode materials used.

A membrane chlor-alkali cell, schematic. Only sodium ions cross the membrane, so the hydroxide formed at the cathode does not meet the chlorine.
A membrane chlor-alkali cell, schematic. Only sodium ions cross the membrane, so the hydroxide formed at the cathode does not meet the chlorine.

Aluminium. Aluminium oxide is dissolved in molten cryolite, NaX3AlFX6\ce{Na3AlF6}, which melts far lower than alumina, and electrolysed between a carbon cathode, on which liquid aluminium collects, and carbon anodes that burn away as carbon dioxide (Hall–Héroult process):

2 AlX2OX3+3 C→4 Al+3 COX2.\ce{2Al2O3 + 3C -> 4Al + 3CO2} .

The thermodynamic minimum near 1250 K1250\,\mathrm{K} is about 1.18 V1.18\,\mathrm{V} (Problem 11.1); the cell of that problem works at three and a half times as much, the excess turned into the heat that keeps the bath molten.

A Hall–Héroult cell, cross-section, schematic. Aluminium is reduced at the surface of the liquid metal pool, which acts as cathode; the oxide ions discharge on the carbon anodes, which they burn to carbon dioxide.
A Hall–Héroult cell, cross-section, schematic. Aluminium is reduced at the surface of the liquid metal pool, which acts as cathode; the oxide ions discharge on the carbon anodes, which they burn to carbon dioxide.

History — Hall and Héroult, 1886

In 1886, at the age of twenty-two or twenty-three, Charles Martin Hall and Paul Héroult, on the two sides of the Atlantic, found independently that alumina dissolves in molten cryolite and can be electrolysed there. Aluminium, until then a precious metal made by reducing its chloride with sodium, became the cheapest of the light metals once electricity could be generated in bulk. (Portraits: Hall, about 1880s, unknown author, public domain; Héroult, public domain; Wikimedia Commons.)

Sodium. Sodium cannot be deposited from water, which it reduces. It is made by electrolysis of molten sodium chloride, its melting point lowered by an added salt (a eutectic mixture, Chapter 8), with chlorine as by-product. At 1100 K1100\,\mathrm{K}, ΔfG∘(NaCl,l)=−310.7 kJ/mol\Delta_f G^\circ(\ce{NaCl}, \text{l}) = -310.7\,\mathrm{kJ}/\mathrm{mol}: the minimum voltage is 3.22 V3.22\,\mathrm{V}.

11.6 Exercises

Exercise 11.1 ★

On the zinc-in-acid figure, read the mixed potential and the current of zinc alone and of zinc touching copper (model units), and say which dissolves faster.

Solution

Solution of Exercise 11.1.

Zinc alone: about −0.82 V-0.82\,\mathrm{V} and a current of 0.15 (model units). Touching copper: about −0.74 V-0.74\,\mathrm{V} and 2.4. The current, hence the dissolution rate, is some sixteen times larger in contact with copper.

Exercise 11.2 ★

What mass of zinc is deposited in one hour by a current of 500 A500\,\mathrm{A} with a faradaic efficiency of 100 %?

Solution

Solution of Exercise 11.2.

m=500×3600×65.38/(2×96 485)=610 gm = 500 \times 3600 \times 65.38/(2 \times 96\,485) = 610\,\mathrm{g}.

Exercise 11.3 ★

Compute the standard voltage of the lead–acid accumulator from the Gibbs energies of formation given in the chapter, and the number of cells in a 12 V12\,\mathrm{V} car battery.

Solution

Solution of Exercise 11.3.

E∘=2.04 VE^\circ = 2.04\,\mathrm{V} (as in the chapter); six cells in series give 12 V12\,\mathrm{V}.

Exercise 11.4 ★

What charge, in ampere-hours, can one gram of lithium deliver if it is all oxidised to LiX+\ce{Li+}?

Solution

Solution of Exercise 11.4.

1/6.94=0.144 mol1/6.94 = 0.144\,\mathrm{mol}; 0.144×96 485=1.39×104 C0.144 \times 96\,485 = 1.39 \times 10^{4}\,\mathrm{C}, that is 3.86 A h3.86\,\mathrm{A}\,\mathrm{h}.

Exercise 11.5 ★★

A copper refining cell passes 200 A200\,\mathrm{A} for 24 h24\,\mathrm{h} and deposits 5.50 kg5.50\,\mathrm{kg} of copper. Compute the faradaic efficiency.

Solution

Solution of Exercise 11.5.

At 100 %: 200×86 400×63.546/(2×96 485)=5.69 kg200 \times 86\,400 \times 63.546/(2 \times 96\,485) = 5.69\,\mathrm{kg}; ηF=5.50/5.69=0.967\eta_F = 5.50/5.69 = 0.967.

Exercise 11.6 ★★

A zinc electrowinning cell works at 3.3 V3.3\,\mathrm{V} with a faradaic efficiency of 90 % (exercise data). Compute the electrical energy per kilogram of zinc.

Solution

Solution of Exercise 11.6.

w=2×96 485×3.3/(0.90×0.06538)=1.08×107 J/kgw = 2 \times 96\,485 \times 3.3/(0.90 \times 0.06538) = 1.08 \times 10^{7}\,\mathrm{J}/\mathrm{kg}, that is 3.0 kW h/kg3.0\,\mathrm{kW}\,\mathrm{h}/\mathrm{kg}.

Exercise 11.7 ★★

A battery gives 1.55 V1.55\,\mathrm{V} at 0.10 A0.10\,\mathrm{A} and 1.40 V1.40\,\mathrm{V} at 0.60 A0.60\,\mathrm{A}. Assuming the overpotentials negligible, find its internal resistance and its voltage with no current.

Solution

Solution of Exercise 11.7.

U=E−rIU = E - rI: r=(1.55−1.40)/(0.60−0.10)=0.30 Ωr = (1.55 - 1.40)/(0.60 - 0.10) = 0.30\,\Omega; E=1.55+0.30×0.10=1.58 VE = 1.55 + 0.30 \times 0.10 = 1.58\,\mathrm{V}.

Exercise 11.8 ★★

Brine is electrolysed in the membrane cell. Write the electrode reactions, compute the minimum voltage, and explain why the products must be kept apart.

Solution

Solution of Exercise 11.8.

Anode 2 ClX−→ClX2+2 eX−\ce{2Cl- -> Cl2 + 2e-}; cathode 2 HX2O+2 eX−→HX2+2 OHX−\ce{2H2O + 2e- -> H2 + 2OH-}. ΔrG∘=2(−157.24)−2(−131.23)−2(−237.13)=422.2 kJ/mol\Delta_r G^\circ = 2(-157.24) - 2(-131.23) - 2(-237.13) = 422.2\,\mathrm{kJ}/\mathrm{mol}, Umin⁡=2.19 VU_{\min} = 2.19\,\mathrm{V}. Chlorine would react with the hydroxide (ClX2+2 OHX−→ClX−+ClOX−+HX2O\ce{Cl2 + 2OH- -> Cl- + ClO- + H2O}), spoiling both products, and a mixture of chlorine and hydrogen can explode.

Exercise 11.9 ★★

Compute the minimum voltage for the electrolysis of molten sodium chloride at 1100 K1100\,\mathrm{K} and the minimum energy per kilogram of sodium.

Solution

Solution of Exercise 11.9.

NaCl→Na+12 ClX2\ce{NaCl -> Na + 1/2Cl2}, n=1n = 1: Umin⁡=310 674/96 485=3.22 VU_{\min} = 310\,674/96\,485 = 3.22\,\mathrm{V}. Per kilogram of sodium: 96 485×3.22/0.02299=1.35×107 J96\,485 \times 3.22/0.02299 = 1.35 \times 10^{7}\,\mathrm{J}, that is 3.75 kW h3.75\,\mathrm{kW}\,\mathrm{h}.

Exercise 11.10 ★★★

Using current–potential curves, explain why zinc can be plated from an acidic bath on a zinc cathode, and predict what would happen on a platinum cathode at the start of the plating.

Solution

Solution of Exercise 11.10.

On a zinc cathode the reduction of HX+\ce{H+} is slow and its wall lies below the zinc wave: as the potential is lowered, zinc is deposited first, with little hydrogen. On platinum the reduction of HX+\ce{H+} is fast and starts near 0 V0\,\mathrm{V}: at first only hydrogen is evolved. Once the platinum is covered with zinc, the cathode behaves as a zinc cathode and zinc deposits.

Exercise 11.11 ★★★

From ΔfG∘\Delta_f G^\circ at 1100 K1100\,\mathrm{K} and 1300 K1300\,\mathrm{K} (AlX2OX3\ce{Al2O3}: −1328.3-1328.3 and −1262.3-1262.3; COX2\ce{CO2}: −396.0-396.0 and −396.2-396.2 kJ/mol\mathrm{kJ}/\mathrm{mol}), compute the minimum voltage of the Hall–Héroult cell at 1250 K1250\,\mathrm{K}, and compare it with an inert anode on which oxygen would be released.

Solution

Solution of Exercise 11.11.

At 1250 K1250\,\mathrm{K}: ΔfG∘(AlX2OX3)=−1328.3+0.75×66.0=−1278.8 kJ/mol\Delta_f G^\circ(\ce{Al2O3}) = -1328.3 + 0.75 \times 66.0 = -1278.8\,\mathrm{kJ}/\mathrm{mol}, ΔfG∘(COX2)=−396.1 kJ/mol\Delta_f G^\circ(\ce{CO2}) = -396.1\,\mathrm{kJ}/\mathrm{mol}. ΔrG∘=3(−396.1)−2(−1278.8)=1369 kJ\Delta_r G^\circ = 3(-396.1) - 2(-1278.8) = 1369\,\mathrm{kJ}, n=12n = 12: Umin⁡=1.18 VU_{\min} = 1.18\,\mathrm{V}. Inert anode: ΔrG∘=2557.5 kJ\Delta_r G^\circ = 2557.5\,\mathrm{kJ}, Umin⁡=2.21 VU_{\min} = 2.21\,\mathrm{V}; the burning carbon supplies about 1.03 V1.03\,\mathrm{V} of the work.

Exercise 11.12 ★★★

Electricity is stored by electrolysing water at 1.80 V1.80\,\mathrm{V} and recovered in a fuel cell at 0.70 V0.70\,\mathrm{V}, both with a faradaic efficiency of 100 %. Compute the round-trip efficiency and explain where the energy goes.

Solution

Solution of Exercise 11.12.

Per mole of water the charge 2F2F is the same both ways: efficiency 0.70/1.80=0.390.70/1.80 = 0.39. The rest is heat: the overpotentials of both oxygen electrodes (slow in both directions), those of the hydrogen electrodes, and the ohmic losses.

11.7 Problem: One Tonne of Aluminium

Problem 11.1

Weekend problem — the reaction of the Hall–Héroult cell and its minimum voltage, the charge and time to make a tonne of aluminium, the energy used, and the carbon burnt

Data: JANAF Gibbs energies of formation at 1100 K1100\,\mathrm{K} and 1300 K1300\,\mathrm{K} (kJ/mol\mathrm{kJ}/\mathrm{mol}): AlX2OX3\ce{Al2O3} −1328.3-1328.3, −1262.3-1262.3; COX2\ce{CO2} −396.0-396.0, −396.2-396.2. Cell (exercise data): current 300 kA300\,\mathrm{kA}, voltage 4.1 V4.1\,\mathrm{V}, faradaic efficiency 94 %, bath near 1250 K1250\,\mathrm{K}. Molar masses (g/mol\mathrm{g}/\mathrm{mol}): Al 26.982, C 12.011, O 15.999. Heat to bring aluminium from 298 K298\,\mathrm{K} to liquid at its melting point: 28.69 kJ/mol28.69\,\mathrm{kJ}/\mathrm{mol}.

Part I — The minimum voltage.

  1. Give the oxidation numbers of aluminium, oxygen and carbon in the reactants and products.
  2. Write the cathode and anode half-reactions, with the oxide ion OX2−\ce{O^2-} carried by the molten bath.
  3. Write the overall reaction and the number nn of electrons exchanged.
  4. Interpolate ΔfG∘\Delta_f G^\circ of AlX2OX3\ce{Al2O3} and COX2\ce{CO2} at 1250 K1250\,\mathrm{K}.
  5. Compute ΔrG∘\Delta_r G^\circ at 1250 K1250\,\mathrm{K}.
  6. Deduce the minimum voltage.
  7. Compute the minimum voltage with an inert anode, 2 AlX2OX3→4 Al+3 OX2\ce{2Al2O3 -> 4Al + 3O2}, and explain the role of the carbon.

Part II — Charge and time.

  1. What amount of aluminium is in one tonne?
  2. What charge would it need with a faradaic efficiency of 100 %?
  3. What charge is actually passed?
  4. How long does one cell take to make a tonne?
  5. What mass of aluminium does one cell make per day?
  6. Suggest where the lost 6 % of the charge goes.

Part III — Energy.

  1. Compute the electrical energy per tonne.
  2. Express it in kW h\mathrm{kW}\,\mathrm{h} per kilogram.
  3. Compute the minimum energy per kilogram, at the minimum voltage and 100 % efficiency.
  4. Where does the rest of the energy go, and why is it not wasted entirely?
  5. Compute the electrical power of one cell.
  6. Compute the heat needed to remelt one kilogram of scrap, in kW h\mathrm{kW}\,\mathrm{h}, and compare.
  7. What fraction of the working voltage is the thermodynamic minimum?

Part IV — Carbon.

  1. Compute the mass of carbon burnt per tonne of aluminium according to the equation.
  2. Compute the mass of carbon dioxide released by the anodes per tonne.
  3. Real cells burn more carbon than that. Suggest two reasons.
  4. Express the anode COX2\ce{CO2} per kilogram of aluminium.
  5. What would an inert anode change for the voltage and for the gas released?
  6. State the electrical energy per kilogram of aluminium.
Solution

Solution of Problem 11.1.

1. Aluminium +3→0+3 \to 0; oxygen stays −2-2; carbon 0→+40 \to +4. 2. Cathode AlX3++3 eX−→Al\ce{Al^3+ + 3e- -> Al}; anode C+2 OX2−→COX2+4 eX−\ce{C + 2O^2- -> CO2 + 4e-}. 3. 2 AlX2OX3+3 C→4 Al+3 COX2\ce{2Al2O3 + 3C -> 4Al + 3CO2}, n=12n = 12. 4. AlX2OX3\ce{Al2O3}: −1328.3+0.75×(1328.3−1262.3)=−1278.8 kJ/mol-1328.3 + 0.75 \times (1328.3 - 1262.3) = -1278.8\,\mathrm{kJ}/\mathrm{mol}; COX2\ce{CO2}: −396.1 kJ/mol-396.1\,\mathrm{kJ}/\mathrm{mol}. 5. 3(−396.1)−2(−1278.8)=+1369 kJ3(-396.1) - 2(-1278.8) = +1369\,\mathrm{kJ}. 6. 1 369 000/(12×96 485)=1.18 V1\,369\,000/(12 \times 96\,485) = 1.18\,\mathrm{V}. 7. 2×1278.8/(12×96.485)=2.21 V2 \times 1278.8/(12 \times 96.485) = 2.21\,\mathrm{V}: the oxidation of carbon, itself exergonic, pays nearly half of the work of decomposing the oxide. 8. 106/26.982=3.706×104 mol10^6/26.982 = 3.706 \times 10^{4}\,\mathrm{mol}. 9. 3×96 485×3.706×104=1.073×1010 C3 \times 96\,485 \times 3.706 \times 10^4 = 1.073 \times 10^{10}\,\mathrm{C}. 10. 1.073×1010/0.94=1.141×1010 C1.073 \times 10^{10}/0.94 = 1.141 \times 10^{10}\,\mathrm{C}. 11. 1.141×1010/3.0×105=3.80×104 s1.141 \times 10^{10}/3.0 \times 10^5 = 3.80 \times 10^{4}\,\mathrm{s}, 10.6 h10.6\,\mathrm{h}. 12. 24/10.6=2.2724/10.6 = 2.27: 2.27 t2.27\,\mathrm{t} per day. 13. Part of the aluminium dissolved in the bath reaches the anode gas and is reoxidised by carbon dioxide, so its charge is spent twice; some current also leaks through the bath without electrolysing it. 14. 1.141×1010×4.1=4.68×1010 J1.141 \times 10^{10} \times 4.1 = 4.68 \times 10^{10}\,\mathrm{J}, 13.0 MW h13.0\,\mathrm{MW}\,\mathrm{h}. 15. 13.0 kW h/kg13.0\,\mathrm{kW}\,\mathrm{h}/\mathrm{kg}. 16. 3×96 485×1.18/0.026982=1.27×107 J/kg3 \times 96\,485 \times 1.18/0.026982 = 1.27 \times 10^{7}\,\mathrm{J}/\mathrm{kg}, 3.5 kW h/kg3.5\,\mathrm{kW}\,\mathrm{h}/\mathrm{kg}. 17. Into heat: the overpotentials of the electrodes and, mostly, the ohmic drop in the bath. That heat keeps the bath molten at about 1250 K1250\,\mathrm{K}, which would otherwise need fuel. 18. 4.1×3.0×105=1.23 MW4.1 \times 3.0 \times 10^5 = 1.23\,\mathrm{MW}. 19. 28 690/0.026982=1.06×106 J/kg28\,690/0.026982 = 1.06 \times 10^{6}\,\mathrm{J}/\mathrm{kg}, 0.30 kW h/kg0.30\,\mathrm{kW}\,\mathrm{h}/\mathrm{kg}: about 2 % of the energy of the electrolysis. 20. 1.18/4.1=0.291.18/4.1 = 0.29. 21. 3.706×104×3/4×12.011=334 kg3.706 \times 10^4 \times 3/4 \times 12.011 = 334\,\mathrm{kg}. 22. 3.706×104×3/4×44.009=1.22×103 kg3.706 \times 10^4 \times 3/4 \times 44.009 = 1.22 \times 10^{3}\,\mathrm{kg}. 23. The hot tops of the anodes burn in the air; part of the carbon leaves as carbon monoxide (C+COX2→2 CO\ce{C + CO2 -> 2CO} at that temperature), which takes twice as much carbon per oxygen atom. 24. 1.22 kg1.22\,\mathrm{kg} of COX2\ce{CO2} per kilogram of aluminium. 25. The minimum voltage would rise by about 1.03 V1.03\,\mathrm{V}, but the anode would give off oxygen instead of carbon dioxide and would not be consumed. 26. The cell uses ≈13 kW h\boldsymbol{\approx 13\,\mathrm{kW}\,\mathrm{h}} of electrical energy per kilogram of aluminium.

Terms defined in this chapter

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